Hustler 608216 Muffler | FR541V Engine Muffler for Surfer Pro

Hustler 608216 Muffler for FR541V Engine

The Hustler 608216 Muffler is a genuine OEM replacement muffler for select Hustler Surfer Pro mower applications equipped with a Kawasaki FR541V engine. This part is listed as MUFFLER FR541V and is commonly referenced for select 34" Surfer Pro and 48" Surfer Pro models where shown in the Hustler parts manual.

This part is commonly searched as a Hustler 608216 muffler, Hustler FR541V muffler, Surfer Pro muffler, Kawasaki FR541V muffler, or Hustler stand-on mower muffler.

Always verify your full Hustler model number, serial number, engine model, exhaust layout, mounting points, heat shield setup, and parts manual before ordering. Do not order by engine model or mower name alone.

Product Details

Easy Model Fitment Guide

Use the reference list below to help identify common Hustler parts manuals and model codes associated with this muffler. This is a where-used reference list only. Always confirm fitment with your full model number and serial number before ordering.

Important: Muffler fitment depends on the exact mower model, serial number, engine model, exhaust outlet location, mounting brackets, heat shields, hardware, and parts manual. Always verify before ordering.

Key Features

• Genuine OEM Hustler muffler
• Part number 608216
• OEM description: MUFFLER FR541V
• Designed for select Kawasaki FR541V engine applications where specified
• Commonly used on select 34" and 48" Hustler Surfer Pro models
• Factory-correct replacement when listed in your Hustler parts manual
• Helps restore proper exhaust routing and noise control

When to Replace a Muffler

• Muffler is cracked, rusted, or damaged
• Exhaust noise is louder than normal
• Exhaust leak is present around the muffler
• Mounting tabs, brackets, or welds are broken
• Muffler is loose or vibrating
• Heat shield or related exhaust components are damaged
• Your parts manual lists Hustler 608216

Important Fitment Notes

• This listing is for Hustler part number 608216
• Listed as MUFFLER FR541V
• Verify your full Hustler model number and serial number before ordering
• Confirm your engine is the correct Kawasaki FR541V application
• Check exhaust mounting points, brackets, shields, and hardware
• Do not order by mower series or engine model alone

Pre-Purchase Checklist

Before ordering Hustler 608216, confirm:

• Your full Hustler model number
• Your mower serial number
• Your engine model is the correct FR541V application
• Your parts manual lists Hustler 608216
• Your muffler mounting points match the original muffler
• Your heat shield, exhaust gasket, bolts, and brackets are reusable or being replaced as needed

Installation and Service Notes

Muffler replacement should be performed with the mower parked on level ground, engine off, key removed, parking brake engaged, and the exhaust system fully cooled. Mufflers and exhaust hardware can remain extremely hot after shutdown.

• Allow the muffler and engine to cool completely before service
• Disconnect spark plug wires before working around the engine
• Inspect exhaust gaskets, bolts, brackets, and heat shields
• Replace damaged or missing exhaust hardware as needed
• Install the muffler in the same position and orientation as the original
• Check for exhaust leaks after installation
• Verify all shields and guards are reinstalled before operation

Part Number / Search Terms

Hustler 608216 may also be searched as:

• Hustler 608216
• 608216 muffler
• Hustler FR541V muffler
• Kawasaki FR541V muffler
• Surfer Pro muffler
• 34 Surfer Pro muffler
• 48 Surfer Pro muffler
• HTSRPS034KAWFR541VA muffler
• HTSRPS048KAWFR541VA muffler
• Hustler stand-on mower muffler
• OEM Hustler exhaust muffler

Frequently Asked Questions

P&P Small Engines stocks genuine Hustler mufflers, exhaust parts, belts, blades, tires, caster wheels, filters, engine parts, and OEM replacement parts for Hustler zero-turn, walk-behind, and stand-on mowers.